Thermocouple Junctions

Grounded Thermocouples: This is the most common junction style. A thermocouple is grounded when both thermocouple wires and the sheath are all welded together to form one junction at the probe tip. Grounded thermocouples have a very good response time because the thermocouple is making direct contact with the sheath, allowing heat to transfer easily. A drawback of the grounded thermocouple is that the thermocouple is more susceptible to electrical interference. This is because the sheath often comes into contact with the surrounding area, providing a path for interference.

Ungrounded Thermocouples: A thermocouple is ungrounded when the thermocouple wires are welded together but they are insulated from the sheath. The wires are often separated by mineral insulation.

Exposed Thermocouples (or “bare wire thermocouples”): A thermocouple is exposed when the thermocouple wires are welded together and directly inserted into the process. The response time is very quick, but exposed thermocouple wires are more prone to corrosion and degradation. Unless your application requires exposed junctions, this style is not recommended.

Ungrounded Uncommon: An ungrounded uncommon thermocouple consists of a dual thermocouple that is insulated from the sheath and each of the elements are insulated from one other.

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